By Juan José Aguilar Martin, José Antonio Yagüe Fabra

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E-11002. Cadiz-SPAIN 2 Airbus Defence & Space – Military Aircraft (EADS CASA).. Materials, Processes and Metrology MTQM. Av. Garcia Morato s/n. E-41011. es Keywords: Carbon Fiber Composites, Dry Drilling, Break-IN, Break-OUT Abstract. Currently, Carbon Fiber Reinforced Non-Metal Composites (CFRC) are commonly applied in structural components of aircrafts. Frequently, these elements need to be drilled for their assembly in the final product. Chips close to powder are formed when this kind of material is machined.

In order to obtain a high environmental performance, slots were performed in absence of cutting fluids [8], using the cutting parameters included in Table 1. Table 1. Machining parameters applied to the HSCM process. 080 Aluminium stacks were prepared for being coupled to a Kistler 9257B dynamometric table through the mechanical joint of stacks to an adapter, so reducing axial displacements and simulating the effect of a treader head, Fig. 2. A 10 mm diameter end-mill, WC-10Co (K30 micrograin), with 2 teeth (γ=17º, α =20º) and helix angle 30º, was used in the milling tests, being coupled to a thermal contraction HSK-50 tool-holder.

An enhanced method for cutting force estimation in peripheral milling. The International Journal of Advanced Manufacturing Technology. 1731–1741, 2013. [4] X. F. Zhang, J. Xie, H. F. Xie, L. H. Li Experimental investigation on various tool path strategies influencing surface quality and form accuracy of CNC milled complex freeform surface. The International Journal of Advanced Manufacturing Technology, 59, 647-654, 2012. M. Ramos, C. A. Simoes. The influence of finishing milling strategies on texture, roughness and dimensional deviations on the machining of complex surfaces.

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